Mountain Business Center, 150 Mountain Avenue, Suite 3, Hackettstown, NJ 07840
Nova Product Design


We are highly experienced in designing parts and assemblies for manufacturing, assembly, and serviceability.  Our design prowess includes:  Plastic Parts,
Sheet Metal Forming, CNC Machining, Weldments, Mold and Tool Design, Extrusions, Metal Injection Molding, Compression Molding, Cable Assemblies, Laser Cutting, Water Jet Cutting, Plating and Coatings and more…

industrial designINDUSTRIAL DESIGN
Our industrial designers begin the product development process through an insightful..more
mechanical-design-tnMECHANICAL DESIGN
Our Mechanical Designers continue on with the concepts generated by the Industrial Designer.   more
mechanical-engineering-tnMECHANICAL ENGINEERING
Mechanical Engineers bring creativity to life. Working with Industrial and..more
manufacturing-documentation-tn MANUFACTURING  DOCUMENTATION
 As the design cycle wraps up, final production drawings, BOMs and all other pertinent spec..more


1.Satisfied Customers
2. Innovative Design
3. Prototype Expert
4. Be Present and Listen
5. Use Latest Technologies


We are Prototype Experts at Nova Product Design. We can design, build and test any required types of prototypes and Beta units.

3D Printing


CNC Machined Metal and Plastics






At Nova Product Design we provide Industrial Design, Mechanical Design, Finite Element Analysis (FEA) and Simulation services for your projects. Read more.


We are Prototype Experts at Nova Product Design. We can design, build and test any required types of prototypes and Beta units. Read more.

Reverse Engineering

Our Reverse Engineering process begins with the clear understanding that the reproduction of existing parts is very critical when it comes to precision and tolerances. Read more.



We use SolidWorks, Onshape and MasterCAM depending on your requirements. We have surpassed over 40,000 hours designing in SolidWorks since 1996.

“Bob’s expertise, dedication to my project and attention to detail have far exceeded my expectations. This project, and certainly the final product, would not have been the same without his involvement. Highly recommended.”

Dave Amcher
Manager, Spacelab9

“RFL engaged Nova Product Design design to produce a series of conceptual 3D drawings for a new product proposal.
The designs were created with very quick turnaround, with equally quick updates incorporating ever-changing design ideas. Mr. Barry showed a great ability to understand our rough, non-specific requirements and produce exactly what the customer had in mind.”

Robert Walker, PE
Hardware Engineering Manager, RFL Electronics Inc. A subsidiary of Hubbell Power Systems, Inc.

“Bob Barry has become a valued strategic partner to Exothermic.  Bob’s capability as a designer, engineer, and SolidWorks expert facilitate his ability to contribute in many ways from creating elaborate part designs to designing complicated machined aluminum molds.  We owe much of our recent success in taking on complex new business to our partnership with Bob.

Paul Steck
President, Exothermic Molding, President, Exothermic Molding

“We had a great experience with NOVA Product Design. They took our concept from rapid prototyping and component sourcing through to production documentation and release. This required the design of a precision linkage and molded components. We will certainly use them for future design work.”

Jeff Wagner
Vice President, Engineering, Research & Development, Rudolph Research Analytical